Machine Features:
- Short pipe filling valves (SVF) with advanced German knowhow and with critical parts from Germany. Also applicable for medium temperature filling
- External bottle neck lifting cylinder with advanced German knowhow and with critical parts from Germany
- Open-style crowner with advanced German knowhow
- High-strength lube free axle housing
- Critical parts imported from Germany
- Good for max cleaning and minimum microbial contamination
- High pressure foaming injection system with the most advanced German knowhow
- Injection pressure is synchronized with filling speed
- Injection pump, heater and injection nozzle imported from Germany
- Bottle infeed screw, star wheel and guiding board with advanced German knowhow for quick changeover
- Cap hopper and elevator with advanced German knowhow and with critical parts from Germany. Less cap distortion, simpler structure and easier cleaning
- Hygiene table with titled surface to avoid water accumulation, easy cleaning
- Valve manifold and 2-level sterilizing filter for CO2 and compressed air are provided
- Auto lubrication for each group with timing and quantity programmable
- Modular driving system with frequency control synchronization; speed range wide, running stable
- Highly automatic with PLC controlling filling, burst glass flushing, vent tube opening/closing, high pressure foam injection, cap sorting, cap infeed blowing, missing cap alert, and central lubrication etc. Operation on HMI
|
Model & Size |
JZY81/14 Filler & Crowner |
JZY96/14 Filler & Crowner |
JZY108/18 Filler & Crowner |
JZY120/18 Filler & Crowner |
JZY132/18 Filler & Crowner |
JZY144/24 Filler & Crowner |
|
Nominal Capacity |
24000 |
30000 |
36000 |
40000 |
40000 |
50000 |
|
Bottle Height |
190-350(mm) |
190-350(mm) |
190-350(mm) |
190-350(mm) |
190-350(mm) |
190-350(mm) |
|
Bottle Diameter |
φ52-φ82(mm) |
φ52-φ82(mm) |
φ52-82(mm) |
φ52-82(mm) |
φ52-82(mm) |
φ52-82(mm) |
|
Valve pitch circle |
2520mm |
2880mm |
3240mm |
3600mm |
3960mm |
4320mm |
|
No. of Filling Valves |
84 |
96 |
108 |
120 |
132个 |
144 |
|
No. of Capper Heads |
14 |
14 |
18 |
18 |
18个 |
24 |
|
Filling Temperature |
≤4℃ |
≤4℃ |
≤4℃ |
≤4℃ |
≤10℃ |
≤4℃ |
|
Compressed air consumption |
5m3/h （at 0.3MPa） |
5m3/h （at 0.3MPa） |
5m3/h （at 0.3MPa） |
5m3/h （at 0.3MPa） |
5m3/h （at 0.3MPa） |
5m3/h （at 0.3MPa） |
|
Aseptic air consumption |
55m3/h （at 0.25MPa） |
55m3/h （at 0.25MPa） |
55m3/h （at 0.25MPa） |
55m3/h （at 0.25MPa） |
55m3/h （at 0.25MPa） |
60m3/h （at 0.25MPa） |
|
CO2 consumption(at SVF) |
250g/100L （at 0.6MPa） |
250g/100L （at 0.6MPa） |
250g/100L （at 0.6MPa） |
250g/100L （at 0.6MPa） |
250g/100L （at 0.6MPa） |
300kg/h （at 0.6MPa） |
|
Vacuum pump water consumption |
1.53/h （at0.2Mpa, <18℃） |
1.53/h （at0.2Mpa, <18℃） |
1.53/h （at0.2Mpa, <18℃） |
1.53/h （at0.2Mpa, <18℃） |
1.53/h （at0.2Mpa, <18℃） |
1.53/h （at0.2Mpa, <18℃） |
|
Total installed power (incl. vacuum pump) |
27.22KW （vacuum pump 15KW） |
27.22KW （vacuum pump 15KW） |
37.22KW （vacuum pump 22KW） |
37.22KW （vacuum pump 22KW） |
39.22KW （vacuum pump 22KW） |
58．67KW （vacuum pump 37KW） |
|
Weight |
20T |
20T |
25T |
28T |
30T |
38T |
|
Overal dimension (L*W*H) |
7800×4200× 3500mm |
7800×4200× 3500mm |
8100×4600× 3500mm |
8100×5000× 3500mm |
9000×5000× 3500mm |
9500×5600× 3500mm |
|
Level |
±3mm |
±3mm |
±3mm |
±3mm |
±3mm |
±3mm |
|
l Oxygen pick up |
≤0.03ppm |
≤0.03ppm |
≤0.03ppm |
≤0.03ppm |
≤0.03ppm |
≤0.03ppm |
|
l Air content in bottle neck |
≤0.75ml/bottle |
≤0.75ml/bottle |
≤0.75ml/bottle |
≤0.75ml/bottle |
≤0.75ml/bottle |
≤0.75ml/bottle |
|
Qualified cork sealing ratio |
0.9998 |
0.9998 |
0.9998 |
0.9998 |
0.9998 |
0.9998 |
|
l Bottle breakage ratio |
0.9998 |
≤0.5% |
≤0.5% |
≤0.5% |
≤0.5% |
≤0.5% |