JZY SERIES GLASS BOTTLE FILLER & CROWNER

jzy

Machine Features:

  • Short pipe filling valves (SVF) with advanced German knowhow and with critical parts from Germany. Also applicable for medium temperature filling
  • External bottle neck lifting cylinder with advanced German knowhow and with critical parts from Germany
  • Open-style crowner with advanced German knowhow
    • High-strength lube free axle housing
    • Critical parts imported from Germany
    • Good for max cleaning and minimum microbial contamination
  • High pressure foaming injection system with the most advanced German knowhow
    • Injection pressure is synchronized with filling speed
    • Injection pump, heater and injection nozzle imported from Germany
  • Bottle infeed screw, star wheel and guiding board with advanced German knowhow for quick changeover
  • Cap hopper and elevator with advanced German knowhow and with critical parts from Germany. Less cap distortion, simpler structure and easier cleaning
  • Hygiene table with titled surface to avoid water accumulation, easy cleaning
  • Valve manifold and 2-level sterilizing filter for CO2 and compressed air are provided
  • Auto lubrication for each group with timing and quantity programmable
  • Modular driving system with frequency control synchronization; speed range wide, running stable
  • Highly automatic with PLC controlling filling, burst glass flushing, vent tube opening/closing, high pressure foam injection, cap sorting, cap infeed blowing, missing cap alert, and central lubrication etc. Operation on HMI

Model & Size

JZY81/14 Filler & Crowner

JZY96/14 Filler & Crowner

JZY108/18 Filler & Crowner

JZY120/18 Filler & Crowner

JZY132/18 Filler & Crowner

JZY144/24 Filler & Crowner

Nominal Capacity

24000

30000

36000

40000

40000

50000

Bottle Height

190-350(mm)

190-350(mm)

190-350(mm)

190-350(mm)

190-350(mm)

190-350(mm)

Bottle Diameter

φ52-φ82(mm)

φ52-φ82(mm)

φ52-82(mm)

φ52-82(mm)

φ52-82(mm)

φ52-82(mm)

Valve pitch circle

2520mm

2880mm

3240mm

3600mm

3960mm

4320mm

No. of Filling Valves

84

96

108

120

132个

144

No. of Capper Heads

14

14

18

18

18个

24

Filling Temperature

≤4℃

≤4℃

≤4℃

≤4℃

≤10℃

≤4℃

Compressed air consumption

5m3/h

(at 0.3MPa)

5m3/h

(at 0.3MPa)

5m3/h

(at 0.3MPa)

5m3/h

(at 0.3MPa)

5m3/h

(at 0.3MPa)

5m3/h

(at 0.3MPa)

Aseptic air consumption

55m3/h

(at 0.25MPa)

55m3/h

(at 0.25MPa)

55m3/h

(at 0.25MPa)

55m3/h

(at 0.25MPa)

55m3/h

(at 0.25MPa)

60m3/h

(at 0.25MPa)

CO2 consumption(at SVF)

250g/100L

(at 0.6MPa)

250g/100L

(at 0.6MPa)

250g/100L

(at 0.6MPa)

250g/100L

(at 0.6MPa)

250g/100L

(at 0.6MPa)

300kg/h

(at 0.6MPa)

Vacuum pump water consumption

1.53/h

(at0.2Mpa,

<18℃)

1.53/h

(at0.2Mpa,

<18℃)

1.53/h

(at0.2Mpa,

<18℃)

1.53/h

(at0.2Mpa,

<18℃)

1.53/h

(at0.2Mpa,

<18℃)

1.53/h

(at0.2Mpa,

<18℃)

Total installed power (incl. vacuum pump)

27.22KW

(vacuum pump 15KW)

27.22KW

(vacuum pump 15KW)

37.22KW

(vacuum pump 22KW)

37.22KW

(vacuum pump 22KW)

39.22KW

(vacuum pump 22KW)

58.67KW

(vacuum pump 37KW)

Weight

20T

20T

25T

28T

30T

38T

Overal dimension (L*W*H)

7800×4200×

3500mm

7800×4200×

3500mm

8100×4600×

3500mm

8100×5000×

3500mm

9000×5000×

3500mm

9500×5600×

3500mm

Level

±3mm

±3mm

±3mm

±3mm

±3mm

±3mm

l Oxygen pick up

≤0.03ppm

≤0.03ppm

≤0.03ppm

≤0.03ppm

≤0.03ppm

≤0.03ppm

l Air content in bottle neck

≤0.75ml/bottle

≤0.75ml/bottle

≤0.75ml/bottle

≤0.75ml/bottle

≤0.75ml/bottle

≤0.75ml/bottle

Qualified cork sealing ratio

0.9998

0.9998

0.9998

0.9998

0.9998

0.9998

l Bottle breakage ratio

0.9998

≤0.5%

≤0.5%

≤0.5%

≤0.5%

≤0.5%